Rapid control prototyping
process that lets engineers quickly test and iterate their control strategies
Rapid Control Prototyping (RCP) is a type of simulation methodology that allows for the rapid evaluation of control systems, especially for large machinery. It can test and evaluate algorithms as well as associated components such as sensors, actuators, pumps etc. The system requires some type of mock up, usually a scaled down version of the system to be tested, plus high powered computer simulation software. Rapid Control Prototyping has gained popularity thanks to its ability to accelerate product development and reduce their time-to-market. The approach also helps mitigate design risks, thanks to their early identification.
Methodology
The methodology seeks to rapidly address experimental activities in order to quickly identify and correct potential issues. If necessary, design iterations can be made using computer-assisted simulations. RCP mainly focuses on control system development (by opposition to the plant itself) and may be complementary with other techniques, such as HIL, PIL, or PHIL.
Using Rapid Control Prototyping for product development requires implementing some sort of mockup (often downscaled) of the system under study as well a control system. The control system hardware often differs from the final hardware, as the latter may not yet be available (or clearly defined) at the time of prototyping. In fact, generic control hardware with superior flexibility and performance is often preferred over the final hardware, which is often cost-optimized for a specific application and use.
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