McDonnell Douglas DC-X

The DC-X, short for Delta Clipper or Delta Clipper Experimental, was an uncrewed prototype of a reusable single-stage-to-orbit launch vehicle built by McDonnell Douglas in conjunction with the United States Department of Defense's Strategic Defense Initiative Organization (SDIO) from 1991 to 1993. Starting 1994 until 1995, testing continued through funding of the US civil space agency NASA. In 1996, the DC-X technology was completely transferred to NASA, which upgraded the design for improved performance to create the DC-XA. After a test flight of DC-XA in 1996 resulted in a fire, the project was canceled. Despite its cancellation, the program inspired later reusable launch systems. Michael D. Griffin has since praised the program as "government R&D at its finest."

Blue Origin's New Shepard and SpaceX's Falcon 9 reusable launch vehicles were inspired by the DC-X, with many of the same engineers involved. Elon Musk has noted his program was "just continuing the great work of the DC-X project."

Background

According to writer Jerry Pournelle: "DC-X was conceived in my living room and sold to National Space Council Chairman Dan Quayle by General Graham, Max Hunter and me." According to Max Hunter, however, he had tried hard to convince Lockheed Martin of the concept's value for several years before he retired. Hunter had written a paper in 1985 entitled "The Opportunity", detailing the concept of a Single-Stage-To-Orbit spacecraft built with low-cost "off-the-shelf" commercial parts and then available technology, but Lockheed Martin was not interested enough to fund such a program themselves.

On February 15, 1989, Pournelle, Graham and Hunter were able to procure a meeting with Vice-President Dan Quayle. They successfully "sold" the idea to SDIO by noting that any space-based weapons system would need to be serviced by a spacecraft that was far more reliable than the Space Shuttle, and offer lower launch costs and have much better turnaround times.

Given the uncertainties of the design, the basic plan was to produce a deliberately simple test vehicle and to "fly a little, break a little" in order to gain experience with fully reusable quick-turnaround spacecraft. As experience was gained with the vehicle, a larger prototype would be built first for sub-orbital and then orbital tests.