List of polyurethane applications
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Polyurethane products have many uses. Over three quarters of the global consumption of polyurethane products is in the form of foams, with flexible and rigid types being roughly equal in market size. In both cases, the foam is usually behind other materials: flexible foams are behind upholstery fabrics in commercial and domestic furniture; rigid foams are between metal, or plastic walls/sheets of most refrigerators and freezers, or other surface materials in the case of thermal insulation panels in the construction sector. Its use in garments is growing: for example, in lining the cups of brassieres. Polyurethane is also used for moldings which include door frames, columns, balusters, window headers, pediments, medallions and rosettes.
Polyurethane formulations cover an extremely wide range of stiffness, hardness, and densities. These materials include:
Low-density flexible foam used in upholstery, bedding, automotive and truck seating, and novel inorganic plant substrates for roof or wall gardens
Low density elastomers used in footwear
Hard solid plastics used as electronic instrument bezels and structural parts
Flexible plastics used as straps and bands
Cast and injection molded components for various markets – i.e., agriculture, military, automotive, industrial, etc.
Polyurethane foam is widely used in high resiliency flexible foam seating, rigid foam insulation panels, microcellular foam seals and gaskets, durable elastomeric wheels and tires, automotive suspension bushings, electrical potting compounds, seals, gaskets, carpet underlay, and hard plastic parts (such as for electronic instruments).
Usage per application
The following table shows an example how polyurethanes were used in one country over a dozen years ago (US data from 2004):
Cleaning products
Open-cell flexible polyurethane foam is used to make many kitchen and bathroom sponges. The combination of low cost, high flexibility and high abrasion and tear resistance make polyurethanes excellent materials for scrubbing applications.
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