Exhaust mixer

In aviation, an exhaust mixer or flow mixer is a feature of many turbofan engines, where slower, colder bypass air is mixed with faster, hotter core exhaust gases, before exhausting to atmospheric pressure through a common (mixed flow) propelling nozzle.

Benefits

The mixer reduces the velocity of the core exiting air, and consequently, reducing the amount of noise produced. Additionally, the temperature of the exhaust is reduced, contributing to the overall reduction of the thermal signature of the aircraft. This attribute is critical in military aircraft where thermal detection or heat-seeking weapons are used, in particular stealth aircraft.

Ideally, a mixer is also a performance benefit to increasing thrust. The exhaust thrust from a jet engine is equal to exhaust mass flow times exhaust velocity, i.e., Thrust = ṁv, while the energy to make that thrust is given by Energy = 1/2mv2. A mixer helps reduce the fastest exhaust velocities from the core of the engine, while making the average exhaust velocity faster, producing more thrust with the same energy.

Mixer types

Annular - bypass and core streams are brought together co-annularly, mixing being achieved by the shearing effect at the stream interface

Forced - hot and cold chutes, intertwined, force the two streams to mix

Mixing efficiency is defined in a number of ways, but simply, compares the actual thrust gain (due to mixing) to that of the ideal case. Annular mixers have a low pressure loss, but a low mixing efficiency. Forced mixers can have a high mixing efficiency, but this is offset by a high pressure loss.